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tungsten electrodes

Radioactive Hazards of 2% Thoriated Tungsten Electrodes

download: Material Safety Data Sheet (MS_WORD) here

TIG welding electrodes usually contain small quantities of metallic oxides which can offer the following benefits:

  • Facilitate arc starting
  • Increase arc stability
  • Improve current carrying capacity of the electrode
  • Reduce the risk of weld contamination
  • Increase electrode life

Oxides used are primarily zirconium, thorium, lanthanum or cerium. Additions are usually 1% - 4%. These oxides greatly improve arc initiation, especially when direct current (DC) welding is employed. Thorium oxide (thoria) has been used for many years, having been found effective in terms of long life and thermal efficiency. Zirconium oxide (zirconia) has been commonly used for alternating (AC) TIG welding, normally for welding aluminum.

 

ISO Color Chart

Type

Part Number

Size

RED

AWS A5.12 EWTh-2
ISO 6848 WT20

2% Thoriated: Best stability at medium currents, good arc starts, medium tendency to spit, medium erosion rate T0207GT2 .020 x 7"
T0407GT2 .040 x 7"
T1167GT2 1/16 x 7"
T3327GT2 3/32 x 7"
T187GT2   1/8 x 7"
T532GT2 5/32 x 7"

 GOLD

AWS A5.12 EWLa-1.5
ISO 6848 WL15

1.5% Lanthanated: Lowest erosion rate, wide current range, no spitting, best DC arc starts and stability T0207GL .020 x 7"
T0407GL .040 x 7"
T1167GL 1/16 x 7"
T3327GL 3/32 x 7"
T187GL   1/8 x 7"
T5327GL 5/32 x 7"

GRAY

AWS A5.12 EWCe-2
ISO 6848 WC20

2% Ceriated: Low erosion rate, wide current range, AC or DC, no spitting, consistent arc starts, good stability T0207GC2 .020 x 7"
T0407GC2 .040 x 7"
T1167GC2 1/16 x 7"
T3327GC2 3/32 x 7"
T187GC2   1/8 x 7"
T5327GC2 5/32 x 7"

 WHITE

AWS A5.12 NONE
ISO 6848 WZ8

.8% Zirconiated: Balls well, handles higher current with less spitting, better arc starts and arc stability than pure tungsten T0207GZ .020 x 7"
T0407GZ .040 x 7"
T1167GZ 1/16 x 7"
T3327GZ 3/32 x 7"
T187GZ   1/8 x 7"
T5327GZ 5/32 x 7"

 GREEN

AWS A5.12 EWP
ISO 6848 WP

Pure: Balls easily, low cost, tends to spit at higher currents, used for non-critical welds only T0207G .020 x 7"
T0407G .040 x 7"
T1167G 1/16 x 7"
T3327G 3/32 x 7"
T187G   1/8 x 7"
T5327G 5/32 x 7"
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